Saw tooth for circular saw

ABSTRACT

A tooth is provided for a circular disc felling saw. When installed on a saw blade, the tooth has both leading and trailing cutting tips that cut the tree. The cutting discharge of the trailing cutting tips may tend to wear the rearward flank of the leading cutting tips. Either one or both of the primary and secondary cutting tips may include a wear insert, such as a ceramic wear insert.

CROSS REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No.12/524,902, filed Jul. 29, 2009, which is a 35 U.S.C. §371 NationalPhase conversion of PCT International No. PCT/CA2008/000066, filed Jan.11, 2008, which claims priority of U.S. Provisional Application No.60/897,873, filed Jan. 29, 2007, the contents of which are incorporatedherein by reference into the present application.

FIELD OF THE INVENTION

The present invention relates to saw teeth for circular saws.

BACKGROUND OF THE INVENTION

Saw teeth for circular saws of the type mounted on a feller head for atree felling apparatus are known. U.S. Pat. No. 4,932,447, Morin, 1990,and U.S. Pat. No. 5,205,199, MacLennan, 1993, represent saw teeth thathave become well known in the industry. Morin ‘447 and MacLennan ‘199both teach a replaceable saw tooth with four sides. The teeth can berotated when the active cutting tips and edges become dull or worn.

Saw teeth wear relatively quickly and may become rounded or dull. Thismay cause increased fuel consumption, decreased productivity, or poorcut quality, or all of them, and may tend to result in a need formaintenance. The cutting tips do the majority of the cutting of the treefibers and even though the teeth may have large cutting tips, only asmall area at the end of the tip is used. As the tip wears it may tendto become rounded and the tooth body immediately behind the end of thetip may then present the outermost part of the tooth. This portion ofthe tooth body may then contact the tree before, or rather than, thepoint of the rounded cutting tip. This may tend to result in increasedfriction and the tearing of tree fibers, instead of cutting the treefibers with a shearing action. This may tend to consume more energy,decrease machine productivity and produce a rougher cut on the treebutt. A dull tooth may impose higher forces and stresses on the sawblade than a sharp tooth.

The outermost cutting tips of the teeth are also susceptible to damagefrom impact, such as when the teeth strike objects such as rocks andother debris during the felling of trees. This may also lead to a needfor maintenance.

Some teeth have carbide wear plates with sharp corners at the cuttingtips. These corners may tend to chip or break off easily when strikingobjects or debris. This may result in a loss of the cutting edge and ina loss of cutting efficiency. Other teeth may have flat plateaus at thecutting tips. These may be more durable but may become rounded or dullfaster and may be less efficient at cutting tree fibers.

The use of a small radius as described herein by the present inventormay prevent this and may result in a more durable carbide tip whilestill retaining a relatively sharp point to have efficient cutting.

SUMMARY OF THE INVENTION

In an aspect of the invention there is a tooth assembly for releasablemounting to a circular saw disc. The tooth has a body with a mountingend and a front end distant from the mounting end; at least one primarycutting tip mounted at the front end; and at least one secondary cuttingtip, mounted in a trailing position to the at least one primary cuttingtip.

The tooth may be a tooth for a feller buncher saw for cutting timber. Ina feature of that aspect of the invention, at least one of the primarycutting tip and the secondary cutting tip includes a wear member. In afurther feature, the wear member is a ceramic insert. In anotherfeature, as manufactured, the secondary cutting tip is one of (a) flushwith; and (b) proud of, the primary cutting tip. In an alternatefeature, the secondary cutting tip is one of (a) flush with; and (b) shyof, said primary cutting tip. In still another feature, the toothassembly has more than one primary cutting tip, and the tooth assemblyis removable and repositionable relative to the circular saw disc topresent a different one of the primary cutting tips to a workpiece to becut. In a yet further feature the primary cutting tip is at leastpartially self-resharpening. In still another feature, the primarycutting tip has a rearwardly trailing flank, the rearwardly trailingflank being located in a leading position relative to the secondarycutting tip, and the secondary cutting tip has a discharge directed topass cuttings across the trailing flank of the primary cutting tip. Inyet again a further feature, the tooth has four primary cutting tips andfour secondary cutting tips and the body is substantially square insection. In a further feature, the square body is rearwardly taperingfrom a broad front end to a narrower rear end. In another feature thetooth has four ceramic wear inserts, each mounted to a respective one ofthe cutting tips. In still yet again another further feature, each ofthe secondary cutting tips includes a ceramic wear insert. In a stillfurther feature, the ceramic wear inserts of the secondary cutting tipsco-operate to extend about at least % of the body of the tooth. Inanother alternate feature, the tooth includes at least one tertiarycutting tip located in a trailing position relative to a correspondingsecondary cutting tip. In a further feature of that alternate feature,at least one of said primary, secondary and tertiary cutting tips has awear insert. In still another alternate feature, the tooth is selectedfrom the group of teeth consisting of (a) teeth having a roundcircumferential cutting edge; (b) teeth having only primary two cuttingtips; and (c) teeth having a generally triangular body shape when viewedfrom in front.

These and other aspects and features of the invention may be understoodby considering the accompanying illustrations and the detaileddescription provided herein below.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 a is a section of sharp prior art tooth, as the tooth cuts atree, looking toward the front of the tooth;

FIG. 1 b is a view looking downward on the tooth of FIG. 1 a as it cutsthe tree;

FIG. 1 c shows the tooth of FIG. 1 a in a worn condition, from the sameview as

FIG. 1 b;

FIG. 2 a is a perspective view of an example of a saw tooth according toan aspect of the present invention;

FIG. 2 b is a top view of the tooth of FIG. 2 a;

FIG. 2 c is a front view of the tooth of FIG. 2 a;

FIG. 2 d is a view of on section ‘2 d-2 d’ of FIG. 2 c;

FIG. 2 e shows an enlarged detail of the tooth of FIG. 2 d;

FIG. 3 a shows a view the tooth of FIG. 2 a during cutting of a tree;

FIG. 3 b shows an enlarged detail of the tooth of FIG. 3 a in a worncondition;

FIG. 4 a is a perspective view of an alternate embodiment tooth to thatof FIG. 2 a;

FIG. 4 b is a top view of the tooth of FIG. 4 a;

FIG. 4 c is a front view of the tooth of FIG. 4 a;

FIG. 4 d is a view of on section ‘4 d-4 d’ of FIG. 4 c;

FIG. 4 e shows the tooth of FIG. 4 a prior to installation of wearinserts;

FIG. 4 f shows an alternate embodiment of the tooth of FIG. 4 a in whichthe secondary tips have an array of wear inserts extending thereabout;

FIG. 5 a shows a detail, similar to that of FIG. 2 e, of a furtheralternate embodiment of saw tooth to that of FIG. 2 a;

FIG. 5 b shows a detail, similar to that of FIG. 2 e, of a furtheralternate embodiment of saw tooth to that of FIG. 2 a;

FIG. 5 c shows a detail, similar to that of FIG. 2 e, of a furtheralternate embodiment of saw tooth to that of FIG. 2 a;

FIG. 6 a is a perspective view of an alternate embodiment of tooth tothat of FIG. 2 a;

FIG. 6 b is a top view of the tooth of FIG. 6 a;

FIG. 6 c is a front view of the tooth of FIG. 6 a;

FIG. 6 d is a side view of the tooth of FIG. 6 a;

FIG. 7 a is a perspective view of another alternate embodiment of toothto that of FIG. 2 a, being a tooth of generally triangular shape asviewed from the front;

FIG. 7 b shows a perspective view of a further alternate embodiment ofsaw tooth to that of FIG. 2 a, being a two pointed saw tooth; and

FIG. 7 c is a perspective view of a further alternate embodiment oftooth to that of FIG. 2 a, being a saw tooth of round shape when viewedfrom the front.

DETAILED DESCRIPTION

The description that follows, and the embodiments described therein, areprovided by way of illustration of an example, or examples of particularembodiments of the principles of the present invention. These examplesare provided for the purposes of explanation, and not of limitation, ofthose principles and of the invention. In the description, like partsare marked throughout the specification and the drawings with the samerespective reference numerals. The drawings are not necessarily to scaleand in some instances proportions may have been exaggerated in ordermore clearly to depict certain features of the invention.

It may be helpful to identify co-ordinate systems that may aid inunderstanding the present invention. At the largest level, there may bea cylindrical polar co-ordinate system, in which the axial, orx-direction is defined by the axis of rotation of a feller buncher discsaw blade. The circumferential direction is that through which angles,angular velocity, and angular accelerations, (typically θ, ω, and α) maybe measured, most often from an angular datum, or angular direction, ina plane perpendicular to the axial direction, and a radial direction.The radial direction is defined in the plane to which the axialdirection is normal, extending away from the axial centerline of thedisc. At a more local scale, that of an individual tooth, there may bean x direction, defined as being the distance in the direction ofadvance of the tooth into the wood that it is cutting, that directionbeing, instantaneously, the circumferential direction of the disc, andthe velocity being the angular velocity at that radius. The y-directionis the perpendicular direction, namely the direction of advance into thetree of the axis of rotation of the disc on which the tooth is mounted.The z-direction is the mutually perpendicular direction, across thewidth of the cutting face of the tooth, which, for a straight,upstanding tree is also, approximately, the vertical axis.

FIG. 1 a shows a prior art tooth P20 with sharp outermost front cuttingtips P22 and P24 in the process of cutting portions of a tree A20. Thetree fiber or chips being cut are indicated as A22 and A24. Tooth P20has four cutting tips at the front end of the tooth. The two outermostcutting tips P22 and P24 at the front end do the majority of the cuttingof the tree fibers. Although tooth P20 has relatively large cuttingtips, only a small area at the end of the tip tends to be used. As thetip wears it has a tendency to become rounded and the tooth bodyimmediately behind the end of the tip becomes the outermost part of thetooth. It may tend to contact the tree before the dull or the roundedcutting tip. This may result in greater friction, and in a tendency totear tree fibers instead of cutting them with a shearing action. FIG. 1b shows tooth P20 from above, with sharp outermost front cutting tip P22shearing the tree fibers, perhaps relatively cleanly, with cutting chipsA22 and A24 turning into (and out of) gullet P26. FIG. 1 c shows theprior art tooth P20 in a worn condition with a dull or rounded outermostfront cutting tip P22 making contact with tree A20 along the unsharpenedoutside face, as at P28, rather than on the intended edge of the dulledleading edge portion P30. The original profile of the sharp cutting tipP22 is shown in dashed line, which corresponds to the shape of the toothas shown in FIG. 1 b.

FIG. 2 a is a perspective view of an embodiment of tooth or toothassembly, referred to as tooth 20 for mounting on a disc saw blade 22(FIG. 3 a). Saw blade 22 has the general form of a disc, and is mountedto be driven about an axis of rotation in the direction indicated byarrow ‘A’. Tooth 20 has a body 24 that has lateral sides 26, 28, anouter side 30, an inner side 32, a mounting end, stop, abutment, orshoulder 34; a front, or cutting end 36. A shank 38 may extend from themounting end or shoulder 34 in a direction away from cutting end 36, andmay seat in a corresponding accommodation, or socket, in blade 22. Tothe extent that tooth 20 is symmetrical about both its vertical andhorizontal central planes, as indicated in FIG. 2 c, it is arbitrarywhich sides are designated as lateral, inner, or outer. Beingsymmetrical, tooth 20 may be installed on blade 22 in any of fourorientations, and may be rotated accordingly when the various tipsbecome worn. When seen from in front, as in FIG. 2 c, and from above asin FIG. 2 b, the intersection of the front end 36 with the lateral sides26, 28 and the outer side 30 form two cutting tips 40, 42 at theoutermost radius 45 (i.e., on the outermost circumferential periphery ofa saw blade 22). Tips 40, 42 may be designated as upper and lower, orfirst and second cutting tips. Lateral sides 26, 28 extend from cuttingtips 40, 42 toward inner side 32 at which there are a further twocutting tips 44 and 46. Inner portion 48 of the front end 34 is angledtoward the direction of rotation of the disc as indicated at angle β(apparent) and is joined to the outer portion 50 of front end 36 with aradius, as at 52, to encourage a relatively smooth flow of chips fromthe cutting tips to the adjacent gullet P26 of the disc saw blade 22.True angle β is seen in FIG. 2 d, and may be in the range of 35 to 55degrees, and, in one embodiment, may be about 45 degrees. Both the innerand outer tangential portions 48, 50 of front end 36 lying to eitherside of radius 52 may be angled, and, while the angles may not be equal,in one embodiment they are equal, or substantially equal, both beingangle β. The inner side 32 of the tooth body may abut the radiallyoutwardly facing circumferentially extending portion of blade 22adjacent gullet P26, and, given the planar relationship of the twoparts, may tend to act as a seat on the disc to prevent rotation. Shank38 may seat in a female socket formed in lug 56 of blade 22, lug 56defining the radial extremity of the disc portion of blade 22. Shank 38may be shorter than the circumferential extent of lug 56, and may bethreaded internally, such that it may receive a threaded fastener 58,such as a cap screw, and may be secured in place accordingly.

FIGS. 2 b to 2 e show tooth 20 in detail, as uninstalled. Theintersection of front end 36 with the lateral sides 26, 28 and the outerside 30 form the two cutting tips 40, 42 at outermost radius R₁ of sawblade 22. Outer side 30 may itself be centrally relieved as at 60,having a valley shape between two flank portions 62, 64 that are angledas at angle γ, as seen in FIG. 2 c, and in which the leading edges ofthose flank portions are rearwardly relieved or raked at angles φ₁ andφ₂, which may be equal in magnitude, as seen best in FIG. 2 b. In thisgeometry there are four cutting edges 66, 68, 70 and 72, 66 and 72 beingthe leading cutting edges of sides 26 and 28 respectively, and edges 68and 70 being the upper and lower leading edges of portions 62 and 64 ofradially outer side 30. In addition to the inward, rearwardly runningcutting tip rake angle as at φ₁ and φ₂, tips 40, 42 are also rearwardlyrelieved on external side 30. Further still, lateral sides 26, 28 may berearwardly relieved in the direction of cirumferential motion, asindicated by rake angle λ₁ and λ₂. It may be convenient for λ₁ and λ₂ tobe equal. The outer edges of tips 40, 42 are diagonally bevelled, orchamfered, as at 74.

In this embodiment there is a tooth assembly, (e.g., tooth 20), for acutting saw blade 22. The tooth assembly is releasably mounted to theperiphery of a circular saw disc by fastener 58. Tooth 20 includes abody that may diverge in the circumferentially forward direction (onrelief angles λ₁ and λ₂ as seen looking in the radial direction as inFIG. 2 b), one outer side 30, that diverges circumferentially forwardly(or longitudinally forwardly, as may be) on relief angle η, and oneinner side 32. The intersection of the front end 36 with the lateralsides and the outer side form two cutting tips 40, 42 and four cuttingedges 66, 68, 70, and 72, the front end 36 being concave, with acylindrical shank 38 attached to the mounting end 34 of the tooth body24 extending generally along a tangential axis to the disc (the x-axisin terms of the tooth), the shank being threaded to provide a fitting inthe nature of an attachment, or attachment means, by which to securetooth 20 to the circular saw disc. Similarly, the intersection of thefront end with the lateral sides and the inner side 32 form two cuttingtips 44, 46 and four cutting edges 76, 78, 80, and 82. When tips 40 and42 are worn, tooth 20 may be extracted, and rotated 180 degrees, topresent tips 44 and 46 to the material to be cut.

As may be noted, tips 40, 42, 44 and 46 are all rearwardly relieved asdescribed above. In addition to the customary relief, tips 40, 42, 44and 46 may be circumferentially rearwardly (or longitudinallyrearwardly) relieved along what would otherwise be the vertex betweenthe upper and side, or lower and side, faces. For example, tooth 20 hasrearward corner reliefs 74, where the corner is chamfered rearwardly ona generally triangular chamfer face 86 that is narrow near tip 40 (or42, or 44 or 46, as may be), and more broad rearwardly distant therefromand may be considered to be the rearwardly trailing flank of the primarytip. Some distance abaft of cutting tips 40, 42, 44 and 46, tooth 20 hasanother set or array of cutting members 88, which may be referred to asteeth or as auxiliary cutting members 90, 92, 94 and 96. A gullet 98 ofthese secondary or auxiliary cutting tips is formed at the broader,deeper base 100 of curved chamfer face 86, where the secondary teethhave a hollowed out face, 102 that may form a curved surface for turningwood fiber chips as they are cut from the tree. The outer and upperedges 104, 106, (or outer and lower edges, as may be), of face 102 arecutting edges which run into each other at radiused corner cutting tips108. Body 24 of tooth 20 may be relieved rearwardly of the secondaryteeth as at 110, either on a continuation of the plane (or planes) ofrelief of the primary teeth rearwardly of tips 40, 42, 44, 46, or on asharper smooth slope. In the example of FIGS. 2 b and 2 c, secondaryteeth 90, 92, 94, 96 are set in, or have the form of, outwardlyprotruding blisters 112, such that the cutting edges 104, 106 standeither axially or circumferentially proud, respectively, of the adjacentreadwardly relieved faces 30 (outer), 32 (inner), 26 (upper), 28(lower), and tips 90, 92, 94 and 96 stand diagonally proud of the lineof the vertex 114 of the junction of those respective faces.

FIG. 3 a shows tooth 20 with new or sharp outermost cutting tips 40 and42 in operation, shearing tree fibers. In the as-new or sharp condition,the outermost front cutting tips 40, 42 at the front end do the majorityof the cutting of the tree fibers, cutting thicker portions of treefiber or chip A22 while the secondary outermost cutting tips 90, 92 cutsless tree fiber, cutting thinner chips A26 due to the close proximity ofthe two cutting tips 40 and 90 (or 42 and 92, as may be) on the toothcompared to the larger distance between the front tip 40 of one tooth tothe secondary tip 90 of the preceding tooth. FIG. 3 b shows tooth 20 ina slightly worn condition. As tooth 20 is used and begins to wear, themajority of the wear occurs at the front outer cutting tips 40, 42causing them to become rounded. This may tend to leave the relativelysharp secondary cutting tips 90, 92 as the outermost part of the tooth.In this example, the outermost front cutting tips 40, 42 at the frontend do less cutting of the tree fibers than in their new or sharpcondition, cutting a thinner chip than previously A28, while relativelysharp secondary cutting tips 90, 92 cuts more tree fiber, cutting athicker chip than previously A30. As tooth 20 continues to be usedsecondary cutting tips 90, 92 may tend also to wear.

Tooth 20 may have a self-sharpening feature or tendency in operation.FIG. 1 b shows chips that are formed by the outer front cutting tips asthe tree fibers are cut, and that are pushed down the front face of thecutting tips into the recessed front and then into the gullet 54.Similarly, FIG. 3 shows that as the secondary cutting tip 90 cuts treefibers, chips A30 are formed and pushed down along the radius in frontof the secondary tip 90 and forward over the back side (i.e. initiallyface 86) of the front cutting tip 40. This chip flow may tend to wearthe back side of front tip 40, and may result in sharpening of front tip40.

As noted above, the outer front two cutting tips are susceptible todamage from impact when the teeth strike objects such as rocks and otherdebris during the felling of trees. This damage can destroy or dull theouter front two cutting tips such that they are no longer sharp and areno longer the outermost parts of the tooth. This may result ininefficient cutting and may require the replacement or rotation of thetooth. However, as described, tooth 20 has a secondary cutting tip 90behind, or shielded by, the front cutting tip 40. In some instances ofunintentional contact with objects, outermost front cutting tip 40 maybe damaged and secondary cutting tip 90 may be left intact and in anundamaged condition. This allows the cutting to continue by way of thesecondary cutting tip without having to replace or rotate the tooth assoon as might otherwise be the case. To that extent tooth 20 may tend tobe somewhat more tolerant of impact with objects such as rocks and otherdebris during the felling of trees than it might otherwise be.

Use of tooth 20 may tend to improve the quality of cut since thesecondary cutting tips share in the cutting of tree fibers. In a sense,the number of active cutting tips is increased by 100% compared to priorart teeth. This may result in a smoother surface on the butt of the treewhich may tend to be desirable in sawmilling operations.

Tips 90, 92, 94 and 96 may be made of steel, or they may be made of, orinclude, ceramic inserts, such as tungsten carbide. Such an embodimentof tooth 120 is shown in FIGS. 4 a to 4 d. Tooth 120 is substantiallysimilar to tooth 20. However, tooth 120 employs carbide inserts 122 forthe primary cutting tips 140, 142; and carbide inserts 124 for thesecondary cutting tips. The carbide inserts of tooth 120 may be seen incontrast to those of FIG. 1 of U.S. Pat. No. 6,725,758 in which thereare carbide wear plates with sharp corners at the cutting tips. In theview of the present inventor, sharp corners may be more prone to chip orbreak off easily when striking objects or debris. This may cause loss ofthe cutting edge at the broken cutting tip. Tooth 120 uses the smallradii 126, 128 to discourage or prevent chipping of the carbide tipswhile still retaining a relatively sharp point. The carbide inserts 122of the primary tips, and 124 of the secondary tips may be brazed inplace. The primary inserts may be substantially planar, and may beinclined at an angle, analogous to angle beta, as the true cuttingangle. The front end 136 of tooth 120 may include a radiused centralportion, as in tooth 20, or may include a flat central plateau 138. Acarbide insert wear member may be brazed to, and form the wear surfaceof, plateau 138.

In summary, FIGS. 2 a-2 e, 3 a and 3 b illustrate a saw tooth 20 thathas a body 24 that has four flat divergent lateral sides 26, 28, 30 and32. At the vertices, rearward of the primary cutting tips tooth 20 hassecondary cutting tips having four intermediate arcuate surfaces 87 onan arcuate chamfer symmetrical along each vertex, and eight flatintermediate flank surfaces 89, in pairs to either side of surfaces 87,the flat surfaces being machined with a milling machine. The fourforward curved surfaces 86, are machined on a lathe. The mounting end,stop, abutment, or shoulder 34; and the recessed front or cutting end 36are machined surfaces that in some embodiments may be formed on a lathe.

As noted above, shank 38 may extend from the mounting end or shoulder 34in a direction away from cutting end 36, and may seat in a correspondingaccommodation, or socket, in the saw blade. The body 24 is typicallymade of steel. When seen from in front, as in FIG. 2 c, and from aboveas in FIG. 2 b, the intersection of the front end 36 with the flatlateral sides form four front or primary cutting edges 41. Theintersection of the four forward curved surfaces 86 and the four flatintermediate surfaces 87 and adjacent flat surfaces 89 form fourintermediate or secondary cutting edges 103. There are eight curvedsurfaces made by the milling cutter, joining the flat lateral sides tothe eight flat intermediate surfaces.

The recessed front or cutting end 36 is angled toward the direction ofrotation of the disc as indicated at angle β. The front end 36 has aradius such as may encourage a relatively smooth flow of chips from thecutting tips to the gullet (e.g. P26) of the disc. Angle β may be in therange of 35 to 55 degrees, and, in one embodiment, may be about 45degrees. The recessed front may also be accomplished by milling fourflat faces at an angle β, where angle β may be in the range of 35 to 55degrees. Tooth 20 may have a concave recess on front end 36, which isturned on a lathe. Alternatively, in other embodiments there may be fourflat, angled faces similar to the front face of a Quadco beaver tooth.

Wear plates 122 and 124 are added to encourage longer life of thecutting edges in abrasive conditions. The wear plates may be made of ahardened material such as tungsten carbide and brazed, soldered orotherwise suitably secured to the seats of the body of tooth 120.

Summarizing again, FIGS. 4 a-4 e illustrate a tooth 120 that includes abody having four flat divergent lateral sides, four flat forward lateralsides, four front surfaces or seats 130 for the wear plates 122, fourflat intermediate surfaces or seats 132, the flat surfaces machined witha milling machine; four forward curved surfaces 134, machined on alathe; a mounting end, stop, abutment, or shoulder 158 machined on alathe; a recessed front or cutting end 136 with a flat surface 138. Ashank 38 may extend from the mounting end or shoulder 158 in a directionaway from cutting end 136, and may seat in a correspondingaccommodation, or socket, in blade 22. The body of tooth 120 may be madeof steel. The recessed front or cutting end 136 is angled toward thedirection of rotation of the disc as indicated at angle β and abuts theflat surface 138, to encourage a relatively smooth flow of chips fromthe cutting tips to the gullet of the disc. Angle β may be in the rangeof 35 to 55 degrees, and, in one embodiment, may be about 45 degrees.Although the forward surfaces of wear plates 122 and 124 are shown flatand abutting each other they can be made curved or contoured to vary theangle β and to improve life. Similarly while adjacent wear plates 122are shown abutting where they intersect at their ends 125, they can bemade to overlap at their intersection to improve life. Similarly, FIG. 4f shows a tooth 150 having primary cutting tips 152 and secondarycutting tips 154. Primary cutting tips 152 may have wear members, suchas ceramic insert wear members 122. Secondary cutting tips 154 may havewear members, which, again may be ceramic inserts, identified as 156,which may be brazed in place. In this embodiment, the array of inserts156 cooperate to provide more than ¾ of the periphery, or may provideall, or substantially all of the periphery of tooth 150 with a cuttingedge at the section of the secondary tips. Inserts 156 may be mutuallyabutting, or overlapping, as may be, in a manner similar to wear plateinserts 122. FIG. 4 f is intended to be generally representative ofteeth in which the secondary cutting tips, or members, include secondarycutting elements or edges that extend about all or substantially all ofthe periphery of the tooth. In some embodiments those peripherallyextending cutting edges or tips may include ceramic inserts, asdescribed. In other embodiments they may include steel edges or tips.

FIG. 5 a shows another embodiment of tooth, 160 in which both the frontcutting edge 162 and the additional cutting edge 164 are portions of asingle ceramic insert, identified as wear plate 166.

In each of the embodiments herein, the primary and secondary cuttingtips and edges may be at the same “height”, i.e., the height being theoverall installed radial distance from the center of rotation.Alternatively the additional cutting tips and edges may be initiallyeither higher or lower than the front cutting tips and edges. Forexample, FIG. 5 b shows the additional cutting tips and edges 92 higher(in operation radially proud of the cut of) the front cutting tips andedges 40 by a distance d₉₀. FIG. 5 b is intended to representgenerically the case in which the successive tips are at unequaldistances from the center of rotation, and encompasses the possibilityof a secondary tip being shy of the sweep of the initially sharp primarycutting tips, and exposed for cutting only after the primary tip isworn. FIG. 5 c shows a cross section of another embodiment of tooth, 170having with a front cutting edge 172, an intermediate cutting edge 174,and a rear cutting edge 176. Tooth 170 is intended to be a genericrepresentation of teeth having multiple cutting edges, be it threecutting edges or more.

FIG. 6 a shows an embodiment of tooth or tooth assembly, referred to astooth 220. Tooth 220 is substantially the same as shown and described inFIGS. 5-8 of my co-pending U.S. Provisional patent application Ser. No.60/854,065 filed Oct. 25, 2006, but differs therefrom to the extent ofhaving both primary and secondary cutting tips as shown and describedherein. That is, tooth 220 has a body 224 that has lateral sides 226,228, an outer side 230, an inner side 232, a mounting end, stop,abutment, or shoulder 234; a front, or cutting end 236. A shank 238 mayextend from the mounting end or shoulder 234 in a direction away fromcutting end 236. When seen from in front, as in FIG. 6 c, and from aboveas in FIG. 6 b, the intersection of the front end 236 with the lateralsides 226, 228 and the outer side 230 form two cutting tips 240, 242 atthe outermost radius 244 (i.e., on the outermost circumferentialperiphery of the saw blade). Tips 240, 242 may be designated as upperand lower, or first and second cutting tips. Lateral sides 226, 228 areangled from cutting tips 240, 242 toward inner side 232. The innerportion 246 of the front end 236 is angled toward the direction ofrotation of the disc as indicated at angle β and is joined to the outerportion 247 of the front end with a radius, as at 248, to encourage arelatively smooth flow of chips from the cutting tips to the gullet ofthe disc. Angle β may be in the range of 35 to 55 degrees, and, in oneembodiment, may be about 45 degrees. Both the inner and outer tangentialportions of front end 236 lying to either side of radius 248 may beangled, and, in one embodiment the angles are equal, or substantiallyequal, both being angle β. The inner side 232 of the tooth body may abutthe radially outwardly facing circumferentially extending portion of theblade adjacent the gullet and, given the planar relationship of the twoparts, may tend to act as a seat on the disc to prevent rotation.

Tooth 220 is relieved on both its upper and lower portions, such as tohave (when installed) a radially inwardly diminishing profile, with acorrespondingly diminishing through thickness, or height, in thisinstance on a tapered angle as indicated by taper angle α₁ or α₂. In thegeneral case, α₁ need not be of the same magnitude as α₂, although itmay be convenient for them to be the same. The taper may be thought ofas being a transverse taper relative to the forward direction of motionof the tooth. This may tend to result in a more efficient cut, less lossof blade speed and energy, reduced fuel consumption and increasedproductivity.

The intersection of the front end with the lateral sides 226, 228 andthe outer side 230 form the two cutting tips 240, 242 at the outermostradius R₁ of saw blade 222. Outer side 230 may itself be centrallyrelieved as at 256, having a valley shape between two flank portions258, 260 that are angled as at angle γ, as seen in FIG. 6 c, and inwhich the leading edges of those flank portions are rearwardly relievedor raked at angles φ₁ and φ₂, which may be equal in magnitude, as seenbest in FIG. 6 d. In this geometry there are four primary cutting edges262, 264, 266 and 268, 262 and 268 being the leading cutting edges ofsides 226 and 228 respectively, and edges 264 and 266 being the upperand lower leading edges of portions 258 and 260 of radially outer side230. The intersection of the inner portions 270 of lateral sides 226,228 with the inner portion 246 of the front end 236 may be angled toprovide cutting relief and not form cutting edges. In addition to theinward, rearwardly running cutting tip rake angle as at φ₁ and φ₂, tips240, 242 are also rearwardly relieved on external side 230, as at angleη. Further still, lateral sides 226, 228 may be rearwardly relieved inthe direction of circumferential motion, as indicated by rake angle λ₁and λ₂. Again, while it may be convenient for λ₁ and λ₂ to be equal, inthe general case this need not necessarily be so. It may be noted thatto the extent that lateral sides 226, 228 have a predominant, planarportion, 272, that this plane is angled both radially andcircumferentially. The minor, or inner triangular portion 270 is angledradially, following the taper of α₁ or α₂ as may be, but is notvertically proud of the long side edge or vertex 276 of predominantportion 272, but rather, may be circumferentially (or, in theco-ordinates of the tooth itself, longitudinally, or in the x-direction)flush (or level with) or shy of, that vertex 276 where portions 272 and270 meet. The outer edges of tips 240, 242 are diagonally bevelled, orchamfered, as at 278 as may tend to improve durability of cutting tips240, 242. Whereas a normal vector to surface portion 272 may lie inneither the xy (r, theta), xz (theta, z) or yz (rz) planes, the normalvector of portion 270 may lie in the yz (or rz) plane.

In this embodiment there is a tooth assembly, (i.e., tooth 220), for acutting saw blade. Tooth 220 includes a body with a mounting end, afront end, two lateral sides that diverge radially outwardly (on taperangles α₁ and α₂) and that may diverge in the circumferentially forwarddirection (on relief angle λ₁ or λ₂), one outer side 232, that divergescircumferentially forwardly (or longitudinally forwardly, as may be) onrelief angle η, and one inner side 230. The intersection of the frontend with the lateral sides and the outer side form two cutting tips 240,242 and four cutting edges 262, 264, 266, and 268, the front end 234being concave, with a cylindrical shank 238 attached to the mounting end236 of the tooth body 224 extending generally along a tangential axis tothe disc (the x-axis in terms of the tooth), the shank being threaded toprovide a fitting in the nature of an attachment, or attachment means,by which to secure tooth 220 to the circular saw disc. The lateral sidesmay include two or more surfaces, such as 272, 274, as may the outerside as at 258, 260. Further, tooth 220 includes secondary cuttingmembers or tips 290, 292, which may be taken as having the same shapeand structure as tips 90, 92 described above.

FIGS. 7 a, 7 b, and 7 c show further embodiments of teeth 320, 330 and340, respectively. Tooth 320 is a generally triangular (as opposed tosquare) tooth 320 having three primary tips 322, and three secondarytips 324. Tooth 330 has two primary tips 332, and two secondary tips334. Tooth 340 is a circular tooth, having a first, circular cuttingedge 342 and a trailing secondary cutting edge 344. In each case, theprimary and secondary tooth structures are analogous in concept andstructure to those of teeth 20, 120 and 220 described above. As noted inthe context of FIG. 4 f, the secondary tips may extend about all, orsubstantially all, of the periphery of the tooth, whether two pointed,three pointed, four pointed or some other, and the cutting tips may bemade of steel or may be provided with ceramic inserts, as may be.

In the various embodiments described herein, in the as new condition theleading point of the secondary tip, indicated at 103 of tips 90, 92, 94,96 is located between about ¼ to ⅗ of the length of the tooth (i.e. thatlength being measured from tip 46 to mounting end 34, excluding shark38) behind the leading tip. More narrowly, it may be that this distanceis about ⅓ to ⅜ of that length. Where there are more the two teeth, thespacing of the successive teeth may be roughly equal and may extend over⅖ to ¾ if the length of the tooth body.

Various embodiments have been described in detail. Since changes in andor additions to the above-described examples may be made withoutdeparting from the nature, spirit or scope of the invention, theinvention is not to be limited to those details.

I claim:
 1. A tooth assembly releasably mountable to a circular saw discof a feller head, said tooth assembly comprising: a body with a mountingend and a front end distant from the mounting end, in operation, thefront end leading the mounting end in a direction of advance as the sawdisc turns; a plurality of primary cutting tips mounted at said frontend said plurality of primary cutting tips including a first primarycutting tip; and a plurality of secondary cutting tips, each of saidsecondary cutting tips being mounted in a trailing position relative toa respective one of said primary cutting tips; said tooth assembly isrepositionable relative to the circular saw disc to present differentones of said primary cutting tips to a workpiece to be cut; and bothsaid primary cutting tips and said secondary cutting tips facing in thedirection of advance.
 2. The tooth assembly of claim 1 wherein at leastone of said primary cutting tip and said secondary cutting tip includesa wear member.
 3. The tooth assembly of claim 2 wherein said wear memberis a ceramic insert.
 4. The tooth assembly of claim 1 wherein asmanufactured and when viewed from the direction of advance of the tooth,said secondary cutting tip is one of (a) flush with; and (b) proud of,said primary cutting tip.
 5. The tooth assembly of claim 1 wherein asmanufactured, said secondary cutting tip is one of (a) flush with; and(b) shy of, said primary cutting tip.
 6. The tooth assembly of claim 1wherein said primary cutting tip is at least partiallyself-resharpening.
 7. The tooth assembly of claim 1 wherein said primarycutting tip has a rearwardly trailing flank, said rearwardly trailingflank being located in a leading position relative to said secondarycutting tip, and said secondary cutting tip has a discharge directed topass cuttings across said trailing flank of said primary cutting tip. 8.The tooth of claim 1 wherein said tooth has four primary cutting tipsand four secondary cutting tips and said body is substantially square insection.
 9. The tooth of claim 8 wherein said body of said tooth isrearwardly tapering.
 10. The tooth of claim 8 further comprising fourceramic wear inserts, each mounted to a respective one of said primarycutting tips.
 11. The tooth of claim 8 wherein each of said secondarycutting tips includes a ceramic wear insert.
 12. The tooth of claim 11wherein said ceramic wear inserts of said secondary cutting tipsco-operate to extend about at least ¾ of said body of said tooth. 13.The tooth of claim 1 wherein said tooth includes at least one tertiarycutting tip located in a trailing position relative to a correspondingsecondary cutting tip.
 14. The tooth of claim 13 wherein at least one ofsaid primary, secondary and tertiary cutting tips has a wear insert. 15.The tooth of claim 1 wherein said tooth is selected from the group ofteeth consisting of (a) teeth having a round circumferential cuttingedge; (b) teeth having only two primary cutting tips; and (c) teethhaving a generally triangular body shape when viewed from in front. 16.The tooth of claim 1, wherein said tooth has a main body length and saidsecondary cutting tip is located between ¼ and ⅗ of said main bodylength rearwardly of said primary cutting tip.
 17. A releasablymountable cutting tooth for mounting on a circular saw disc of a fellerhead of a tree felling apparatus, said cutting tooth comprising: a bodywith a mounting end and a front end distant from the mounting end, inoperation, the front end leading the mounting end in a forward directionof cut as the saw disc turns; said body having a fitting by whichreleasably to mount said body to a tooth seat of the circular saw disc,said body being mountable thereto in a plurality of positions; aplurality of primary cutting tips mounted at said front end saidplurality of primary cutting tips including a first primary cutting tip;and a plurality of secondary cutting tips, said secondary cutting tipsbeing located along said body in a position between said front end andsaid mounting end, each said secondary cutting tip being mounted in atrailing position relative to a respective one of said primary cuttingtips.
 18. The cutting tooth of claim 17 wherein said tooth has fourprimary cutting tips and four secondary cutting tips and said body issubstantially square in section.
 19. The cutting tooth of claim 18wherein: said body has an axial centerline extending from said front endto said mounting end; said body has a substantially frusto-pyramidalshape centered on said axial centerline, said frusto-pyramidal shapebeing wider at said front end and narrower at said rear end; saidfrusto-pyramidal shape has vertices on a rearwardly converging taper;said four primary cutting tips are defined on said vertices at saidfront end of said body; each of said four secondary cutting tips ismounted rearwardly along a respective one of said vertices from one ofsaid tips; and said fitting permits said body to be rotated about saidaxial centerline in 90 degree increments, whereby said cutting tips maybe rotated as said tips become worn.
 20. A combination of a plurality ofteeth, each tooth being a tooth according to claim 17, and a treefelling apparatus feller head circular saw disc, wherein: the saw dischas a periphery and a plurality of cutting tooth seats located aboutsaid periphery; each said tooth is releasably mounted to a respectiveone of said tooth seats; each tooth has a plurality of said primary andsecondary cutting tips, and each said tooth being repositionablerelative to its respective seat.